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Vertical Honing Machines

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Vertical Honing Machines Specification

Noise Level
65 dB

Motor Power
7.5 HP

Accuracy
3 m

Machine Type
Vertical Honing

Drive
Servo Drive

Control System
PLC Controller with Touch Screen

Connectivity Options
RS232, USB (optional)

Cooling System
Automatic Circulating Coolant

Operating Temperature
5C to 45C

Power Rating
7 HP

Model No
VH-3000

Production Capacity
Up to 30 Pieces Per Hour

Voltage
380 V

Frequency
50 Hz

Frame Type
Heavy-Duty Welded Frame

Features
High Precision, Automatic Feed, Robust Design

Lubricating System
Centralized Lubrication

Product Type
Vertical Honing Machine

Technology
Advanced Hydraulic and Mechanical System

Power Source
Electric

Operating Type
Automatic

Power
5.5 kW

Pressure
Adjustable up to 30 bar

Surface Treatment
Coated Paint Finish

Dimension (L*W*H)
2000 x 1200 x 1800 mm

Weight (kg)
1700 kg

Color
Industrial Blue & Silver

Usage & Applications
Honing of Cylinders, Valve Guides, Precision Components

Vertical Honing Machines Trade Information

Main Export Market(s)
Asia, Australia, North America, South America, Eastern Europe, Western Europe, Middle East, Central America, Africa

Main Domestic Market
All India

About Vertical Honing Machines

As an affluent manufacturer, exporter and supplier, we are betrothed to offer a wide array of Vertical Honing Machines. Provided machines are ideal for honing vertical cylindrical holes in various kinds of machines and components. Offered machines are designed and manufactured by our dexterous professionals using premium quality components and innovative techniques in conformity with set international standards. Available in several technical specifications to fulfill varied needs of clients, we offer these Vertical Honing Machines at negotiable prices to the clients.

Features:

Robust construction
Precisely engineered
Easy to operate
Energy efficient

Frequently Asked Question

1. A vertical honing machine: what is it?

Ans - The upright spindle driving mechanism of vertical honing machines conserves floor space while enabling the honing of tiny to very large bore applications. accurate crosshatch patterns are delivered.

2. What are vertical milling machines used for?

Ans - A precise tool called a vertical milling machine is used to shape and fabricate objects by removing stock, usually from metallic work components. Depending on the tooling and material, plastics and other materials can also be machined on the mill.

3. What distinguishes vertical mills from horizontal mills?

Ans - The spindle's direction is the key distinction between these two kinds of milling machines. The spindle on vertical milling machines has a vertical orientation. The spindle on horizontal milling machines has a horizontal orientation.

4. What benefits does honing offer?

Ans - Cutting tool edge honing has advantages that include increased tool life, better workpiece surface polish, lower spindle load, and lower total manufacturing costs.

High-Precision Honing for Industrial Applications

The VH-3000 vertical honing machine delivers exceptional accuracy and repeatability, making it ideal for industries requiring precision finishing of cylinders, valve guides, and intricate components. Advanced expansion methods combined with servo-drive technology ensure consistent results and optimal surface finishes.

Advanced Automation and User-Friendly Operation

A fully automatic control system driven by PLC touch screen interface streamlines operations. Features such as digital LCD display, centralized lubrication, and automatic coolant circulation provide ease of use while maintaining rigorous operational standards for safety and performance.

Robust Performance, Safety, and Connectivity

Constructed with a heavy-duty welded frame and coated paint finish, the VH-3000 ensures durability in demanding environments. Overload protection, adjustable pressure, emergency stop functions, and low noise operation contribute to safe usage. RS232 and optional USB connectivity support efficient data management.

FAQs of Vertical Honing Machines:

Q: How does the VH-3000 vertical honing machine ensure high precision during operation?

A: The VH-3000 utilizes advanced servo drives, expandable diamond and CBN tooling, and a PLC-controlled touch screen system for precise adjustment and monitoring. Its programmable motorized expansion and hydraulic/mechanical systems achieve consistent accuracy up to 3 m.

Q: What is the process for changing tooling, and how long does it take?

A: Changing the honing tools on the VH-3000 is straightforward and requires less than 2 minutes. The design features a self-centering chuck and manual/automatic fixturing, enabling fast transitions and minimal downtime between operations.

Q: When should the automatic coolant and lubrication systems be maintained?

A: Maintenance schedules depend on machine usage, but its generally advisable to inspect the automatic coolant and centralized lubrication systems regularlyat least once per month or as recommended in the manufacturers manualto ensure optimal performance and longevity.

Q: Where can installation and software support be accessed for this honing machine?

A: As an exporter, manufacturer, and service provider, support for installation and softwareincluding data logging and report generationcan be arranged through the supplier in India. Customer support options are available for guidance during setup and ongoing operations.

Q: What types of workpieces and industries benefit most from using the VH-3000?

A: The VH-3000 is designed for honing a wide range of components including precision cylinders and valve guides, making it valuable in automotive, aerospace, hydraulic, and general engineering sectors where high-accuracy internal surface finishing is required.

Q: How does the safety system of the VH-3000 operate during emergencies?

A: The machine is equipped with integrated overload protection and an emergency stop mechanism. If abnormal pressure or load is detected, operations halt immediately, safeguarding both the operator and the equipment from potential damage.

Q: What are the usage benefits of the programmable expansion and digital LCD display?

A: Programmable motorized expansion allows operators to customize honing pressure up to 30 bar, enhancing versatility and consistency for different materials. The digital LCD display provides intuitive, real-time monitoring and control, improving both workflow efficiency and end results.

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